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PMPA NATIONAL TECHNICAL CONFERENCE 2021

August 8-10, 2021

Huntington Convention Center

Cleveland, Ohio

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FROM OUR TECHNICAL PROGRAMS COMMITTEE CHAIR

Ron Herrera

This conference was designed to give you time to look at your business and see what new technology or old proven skills you can acquire to take you into the future.
     See both the opportunities and the risks associated with rapidly changing technology.  Learn about possible scenarios you may need to prepare for.  Observe and learn aspects of other members that can be developed yourself to create your own masterpiece.  But, most of all, spot that “golden nugget” that you can use, and which makes each conference something to look forward to whether you are a first timer or a veteran.  Enjoy your evenings in the wonderful city of Cleveland, where you can do some networking while maybe enjoying a local beverage. 
     So, join us in Cleveland where there will be true artists of their craft and technical specialists to network with and share their focus so that you and your employees can have clear vision in 2021 and beyond.

Ron Herrera, Chairman
2021 National Technical Conference

 

Ron Herrera

SCHEDULE

Sessions are scheduled – details are still being added.

SUNDAY AUGUST 8, 2021

12:00 – 1:30p

Atrium Ballroom

KEYNOTE LUNCH – RUDY RUETTINGER

Game Plans for Winning in Life

Daniel “Rudy” Ruettiger is best known for his awe-inspiring story of carving his name into the history books of college football and becoming the most famous graduate of the University of Notre Dame. Rudy will inspire your shop’s team to work together and strive to achieve their potential.

The son of an oil refinery worker and third of 14 children, Rudy rose from valleys of discouragement and despair to the pinnacles of success. Today, he is one of the most popular motivational speakers in the United States. It took years of fierce determination to overcome obstacles and criticisms, yet Rudy achieved his first dream – to attend Notre Dame and play football for the Fighting Irish. As fans cheered RU-DY, RU-DY, he sacked the quarterback in the last 27 seconds of the only play in the only game of his college football career. He is the only player in the school’s history to be carried off the field on his teammates’ shoulders.
In 1993, TRISTAR Productions immortalized his life story with the blockbuster film, RUDY.

Rudy has co-authored several books, including Rudy’s Insights for Winning in Life, Rudy’s Lessons for Young Champions, and Rudy & Friends. He has also produced the Dream Power tape series. As a keynote speaker, Rudy has shared the stage with George and Barbara Bush, Peter Lowe, Joe Montana, General Colin Powell, Christopher Reeve and Zig Ziglar. He has been profiled in People Magazine, Sports Illustrated, US Magazine, and Reader’s Digest. He has appeared on Inside Sports, The 700 Club, CBS Good Morning, ABC Good Morning America, NBC Talk Live, Regis and Kathy Lee, Montel Williams Show, Entertainment Tonight, and NFL Films.

SUNDAY AUGUST 8, 2021    BLOCK 1

1:45 – 3:15p

Room 1

Fundamentals Track

Kevin Coffman Bio

Dave Seabrook Bio

 

RAPID FIRE TECHNOLOGY

PMPA Information Technology – Future of Manufacturing Committee

The PMPA Information Technology-Future of Manufacturing Committee will be discussing a myriad of technology solutions such as machine monitoring, dashboard management, screen share recording, Microsoft Streams, engineering calculation apps, Office 365 planning, hardware tools, co-bots, 3-D printing, Arduino boards, snippet tool, keyboard shortcuts, OneDrive, and camera as scanner apps.

1:45 – 3:15p

Room 3

Mastery Track

 

 Ron Herrera  

ESCAPE ROOM

Ron Herrera, Erie Specialty Products, Inc.

An “escape game style”, team-building experience. Randomly selected teams will need to work together to solve clues and “win the contract” before time runs out! (Limited to 80 participants.)

1:45 – 3:15p

Room 5

Mastery Track

Tony Gemignani Bio

   

2020 HINDSIGHT

Tony Gemignani, R.F. Mau

Clay Schalk, Clippard Instrument Laboratory

Lesson learned from the pandemic.

1:45 – 3:15p

Room 7

Job Layout Print

 

CNC MULTI-SPINDLE PRINT

This roundtable session will discuss the challenges of a specific CNC multi-spindle part and the many ways to consider those challenges from both an engineering and operator standpoint.

SUNDAY AUGUST 8, 2021    BLOCK 2

3:30 – 5:00p

Room 1

Fundamentals Track

 

 PMPA  

TO SECONDARY OR NOT TO SECONDARY?

 

 

3:30 – 5:00p

Room 3

Fundamentals Track

 

  

BAR STOCK

Andrea Narra, Eural USA, Inc.

Outokumpu

Wieland Chase

 

 

3:30 – 5:00p

Room 5

Fundamentals Track

 

Jerry Eighmy Bio

   

CNC LEAN PANEL

Jerry Eighmy, American Turned Products

Mike Goldman, Camcraft

Mike Petrusch, Cox Manufacturing

Paul Brown, SEPCO ERIE

With a focus on CNC, the panel will discuss shortening lead times, set-up reduction and more! Attendees are encouraged to bring questions.

3:30 – 5:00p

Room 7

Job Layout Print

 

ROTARY TRANSFER

This roundtable session will discuss the challenges of a specific CNC multi-spindle part and the many ways to consider those challenges from both an engineering and operator standpoint.

5:00 – 7:00p

Atrium Ballroom

 

 

WELCOME RECEPTION

Network and have a drink (or two)!

MONDAY AUGUST 9, 2021    

7:30 – 8:30a

Atrium Ballroom

 

 

BUFFET BREAKFAST

 

MONDAY AUGUST 9, 2021    BLOCK 3

8:45 – 10:15a

Room 1

Mastery Track

 

   

ADVANCED CAM – CAM REDEFINED

Brett May, BME

Don’t Underestimate Your Cam-Driven Machine! Due to innovations in the custom attachment industry, cam-driven machines now have the potential to be more powerful than ever. Operations like polygon cutting, synchronous cross drilling, slot milling, and even CNC turning, boring, and threading no longer have to be done on a secondary operation. Losing job opportunities due to increased secondary machining costs can be extremely frustrating, but with more complex attachments it is now possible to regain the competitive edge in an evolving industry. Learn how anyone can learn how to revolutionize their cam-driven machine.

8:45 – 10:15a

Room 3

Administrative Track

Dave Seabrook Bio

   

WORKING REMOTELY

Dave Seabrook, Micron Manufacturing Company

Session Description

8:45 – 10:15a

Room 5

Fundamentals Track

 

Greg Knight Bio

    

SWISS PART PROCESS

Greg Knight, Absolute Machine Tools

Scott Petrisko, Absolute Machine Tools

Learn the Fundamentals of the Swiss Part Process from start to finish. You will learn how to determine whether the part is best fit for Swiss or fixed headstock turning and why. Learn which Swiss lathe model is best for which parts, and a brief exploration of the varieties of Swiss-turn choices. Explore tooling choices, how to divide the work between spindles, and what options are available. Finally, the basics of making a part as well as tips and tricks to help make your part processes more repeatable.

8:45 – 10:15a

Room 7

Job Layout Print

 

CNC MULTI-FUNCTION

This roundtable session will discuss the challenges of a specific CNC multi-function part and the many ways to consider those challenges from both an engineering and operator standpoint.

MONDAY AUGUST 9, 2021    BLOCK 4

10:30a – 12:00p

Room 1

Administrative Track

 

Miles Free III Bio

    

DATA DRIVEN MANAGEMENT

Akshat Thirani, Amper Technologies Inc.

Miles Free III, PMPA

Data is a valuable tool in your shop. Learn how machine metrics and monitoring can increase your shop’s throughput and minimize downtime. Determine what data your shop needs to be efficient and how to derive insights from the data.

10:30a – 12:00p

Room 3

Fundamentals Track

Gary Griffith Bio

   

GD&T FUNDAMENTALS

Gary Griffith, Griffith Training

This session will cover datums and datum simulators. It will then go on to cover examples of all the functional symbols (Flatness, Straightness, Circularity, Cylindricity, Parallelism, Perpendicularity, Angularity, Circular Runout, Total Runout, Profile of a Line, Profile of a Surface, and Position.

10:30a – 12:00p

Room 5

Mastery Track

 

Mike Lynch Bio

   

CNC PROGRAMMING

Mike Lynch, CNC Concepts

The CNC program is at the heart of any CNC operation. Indeed, the success of any CNC job is directly related to the quality of the CNC program. Properly developed programs are easy to run, safe, and efficient. Poorly developed programs confuse operators, can be dangerous, and often result in wasted time, effort and money. Mike will present programming insight into what goes into safe, and efficient programs so that your operators aren’t full time crisis intervention. 

10:30a – 12:00p

Room 7

Job Layout Print

 

CAM

This roundtable session will discuss the challenges of a specific Cam part and the many ways to consider those challenges from both an engineering and operator standpoint.

12:15 – 1:30p

Atrium Ballroom

 

 

AWARDS LUNCH

 

MONDAY AUGUST 9, 2021    BLOCK 5

1:45 – 3:15p

Room 1

Fundamentals Track

 

Bob Drab Bio

   

MATERIALS FOR THE MACHINIST

Bob Drab, Corey Steel Company

How many times have you been machining a part and then run into a problem bundle or heat of material? Sometimes there are obvious reasons while there are more subtle reasons other times. We will be discussing the manufacture of steel machining bar (carbon, alloy, stainless, and will touch on nickel base alloys as well) and how the steel manufacturing process can affect the machinability of materials.

1:45 – 3:15p

Room 1

Mastery Track

 

Gary Griffith Bio

   

GD&T ADVANCED

Gary Griffith, Griffith Training

This session is focused on advanced principles which include Maximum Material Boundary (MMB), Actual Mating Envelope (AME), Best Fit, and Datum Shift.

1:45 – 3:15p

Room 1

Fundamentals Track

 

PMPA  

WORKFORCE DEVELOPMENT PANEL

Finding a skilled workforce is a challenge. Finding a person who is looking for a career instead of a job is a challenge. So how do you face these challenges? Where can you find a skilled, career-minded worker? This panel will discuss unconventional ways to search for that elusive worker.

1:45 – 3:15p

Room 7

Job Layout Print

 

SWISS

This roundtable session will discuss the challenges of a specific Swiss part and the many ways to consider those challenges from both an engineering and operator standpoint.

MONDAY AUGUST 9, 2021    BLOCK 6

3:30 – 5:00p

Room 1

Fundamentals Track

 

PMPA  

GOING PAPERLESS

Brady Stevens, Global Solutions

 

3:30 – 5:00p

Room 3

Fundamentals Track

 

Adam Estelle Bio

  

HIGH SPEED MACHINING

Adam Estelle, TechSolve

High speed machining offers wide-ranging benefits to manufacturers, including the chance to tap into the productivity upside of highly machinable materials like brass that take full advantage of modern machine tools.  Greater throughput achieved with higher metal removal rates can boost profitability, increase machine utilization and expand production capacity.  Attendees will learn about exciting results from an extensive machinability research collaboration on brass alloys including the practical application of these findings in production settings. Two case studies will be highlighted to demonstrate how being more aggressive with brass can push part production to new heights and help manufacturers respond to changing market conditions.

3:30 – 5:00p

Room 3

Administrative Track

 

Dan Ignasiak Bio

Aneesa Muthana Bio

Michael Tamasi Bio

  

CONTINUOUS IMPROVEMENT PANEL

Aneesa Muthana, Pioneer Service Inc.

Dan Ignasiak, SEPCO-Erie

Michael Tamasi, AccuRounds

 

Follow up to NTC 2019 session. Panelists discuss progress in last year and plans for the future.

3:30 – 5:00p

Room 3

Administrative Track

 

PEER-TO-PEER CONNECTION

NEXTGEN Committee, PMPA

Who can understand what you do better than the person who does what you do? NextGen provides this unique opportunity to connect with somebody new who thinks like you. If you have a challenge bring it with you, this is a great place to find a solution.

5:00 – 6:30p

Atrium Ballroom

 

 

RECEPTION

 

TUESDAY AUGUST 10, 2021

7:00 – 8:00a

Atrium Ballroom

 

 

BUFFET BREAKFAST

TUESDAY AUGUST 10, 2021    BLOCK 7

8:15 – 9:15a

Room 1

Mastery Track

 

Miles Free III Bio

   

LEADED v UNLEADED

Miles Free III, PMPA

Despite RoHS, WEEED, ELV, REACH, and California Prop 65 regulations, Leaded steels are the raw material of choice for applications with high order quantities, high quality, extensive machining, and critical surface finish requirements. Join PMPA’s Miles Free as he reviews the regulations, the materials, and the science and economics of machining leaded steels- and what you need to adjust when moving to non-leaded alternatives.

8:15 – 9:15a

Room 3

Administrative Track

 

 Fisher Phillips logo  

WHAT TO DO WHEN OSHA SHOWS UP

Fisher Phillips

Discussion on the six elements of the OSHA inspection process: OSHA’s focus and predispositions, being prepared, OSHA showing up, post inspection, receipt of citations, and litigation.

8:15 – 9:15a

Room 5

Fundamentals Track

 

PMPA  

THE HOLE PANEL

 

TUESDAY AUGUST 10, 2021    BLOCK 8

9:30 – 10:30a

Room 1

Fundamentals Track

 

HOW TO PREPARE FOR AUDITS

Quality Committee, PMPA

Audits can be nerve-racking and time consuming. PMPA’s Quality Committee walks attendees through the process of preparing an audit including who to talk to and what to ask. Learn some helpful tools which can be used to successfully prepare for an audit efficiently.

9:30 – 10:30a

Room 3

Administrative Track

 

Michael Tamasi Bio

   

HOW TO CREATE A PRODUCTIVE ENVIORNMENT

Michael Tamasi, AccuRounds

Get the work done more efficiently by creating a productive environment. Attendees will find out how continuous improvement, HR policies, benefits, organizational structure, planning processes and communication flow are used to create a productive environment.

9:30 – 10:30a

Room 5

Fundamentals Track

 

PMPA  

LIGHTLY ATTENDED

Robin Rutschilling, Clippard Instrument Laboratory, Inc.

 

Official Hotels for

National Technical Conference & Precision Machined Technology Show (PMTS)


Hilton Cleveland Downtown

Hilton Cleveland Downtown
100 Lakeside Avenue East
Cleveland, OH 44114 
$205 per night

Hilton is attached to the Convention Center

Make Hotel Reservation

Marriott Cleveland

Cleveland Key Tower Marriott
1360 W Mall Dr
Cleveland, OH 44114 
$194 per night

Marriott is across the street from the Convention Center

 

Make Hotel Reservation

Westin Downtown Cleveland

The Westin Cleveland Downtown
777 Saint Clair Ave, NE
Cleveland, OH 44114 
$189 per night

Westin is one block from the Convention Center

Make Hotel Reservation

ATIONAL TECHNICAL CONFERENCE SPEAKERS

George Adinamis

George is an experienced Manufacturing engineer and project manager who has developed expertise in a number of precision-driven industries. His depth of manufacturing expertise includes conventional and non-conventional Machining (ECM), sheet metal forming and fabrication, TIG Welding, MIG Welding, resistance welding, and vacuum brazing. George develops machining process plans from simple to complex machined parts for the aerospace, automotive industrial, medical, and off-road industries. Through machinability studies, George validates specific recommendations that help manufacturers reduce production costs, increase part quality and optimize their processes without interrupting customer operations. George is experienced in, CAD and CAM for machining and production tooling, fixtures, and gaging on platforms that include multiple versions of Siemens NX, SolidWorks, Mastercam and Autodesk.

Kevin Coffman

Kevin is the President of Champion Screw Machine Engineering and has been working at Champion for 25 years.  He attended Michigan State University and has a degree in Business Administration.  He is the Chairman of the IT-FOM Committee and has been a member of the committee since 2005.

Bob Drab

Bob has worked in the steel industry for over 42 years working for three top-notch steel mills.  He graduated in June 1977 from Drexel University in Philadelphia, PA, with a Bachelor degree in Metallurgy and in Mechanical Engineering. Bob started at Carpenter Technology in Reading, PA where he took on various jobs in the mill starting with powder manufacture. He also assisted in a project making nickel strip from powder and worked on a hot eddy current inspection system in their rolling mill.  His other jobs included manufacturing cost analysis, billet preparation, ESR melting, rotary and open die forging, customer support for power generation and high temperature machining bar.  He was eventually their machinability specialist. Bob resigned from Carpenter in 2003 to join Ugitech – a French stainless mill which became part of Schmoltz & Bickenbach,  He worked as a machining specialist to promote their high machinability stainless steels.  In 2012, he joined Corey Steel Company as their Quality Manager/Metallurgist.  His role at Corey includes managing the ISO quality system, mill support as well as support for the producer mills and Corey’s customer base.

Jerry Eighmy

Jerry Eighmy is a graduate from Miami University with a Bachelors Degree in economics. Jerry is currently the Purchasing Supervisor and Business Team Leader for American Turned Products..

Adam Estelle

Adam Estelle joined the Copper Development Association (CDA) in 2008 and currently manages several market development initiatives designed to defend and grow the use of copper and copper alloys.  Adam is the Director of CDA’s Rod & Bar Council which is comprised of companies that produce brass rod for precision machined and forged products.  In addition, Adam manages a market development initiative for copper alloys based on their inherent antimicrobial properties, and he also leads an industry working group formed to protect the viability of the copper and brass recycling stream.  Adam holds a Bachelor’s of Science in Materials Science & Engineering from the University of Arizona.

Miles Free III

Miles Free is Interim Director for the Precision Machined Products Association. Prior to joining PMPA in 2003, Mr. Free was Director, Quality and Development, at Republic Engineered Products. Mr. Free started his career at United States Steel, where he served in Environmental Engineering and Laboratory Supervisor positions. He joined Bliss and Laughlin Steel in 1985, where he lead the implementation of the Cold Finished Bar Industry’s first Quality Operating System awarded Q-1 status. He has had numerous articles published and over a million views on his blog precision Speaking of Precision, and is a widely sought presenter on Problem solving, Quality, and Technical subjects. Mr. Free holds a Bachelor of Science degree from Youngstown State University, a MBA from Walsh University, chairs the Engineering and Technology Division of the Ohio Academy of Science and the National Institute for Metalworking skills.

Tony Gemignani

Tony Gemignani is the Vice President and General Manager of R.F. Mau Company. He has 24 years of industry experience, and is a former chairman of the PMPA Technical Programs Committeee and served on the committee since 2015.

Mike Goldman

Mike Goldman has been in manufacturing for 35 years. Mike started his career in Aerospace manufacturing in California. He worked in the Aerospace industry for the first 10 years of his career then moved back to the Chicagoland area where he worked in the commercial industry for about 10 years. Mike Goldman currently works at Camcraft which is an automotive and aerospace manufacturer. He has worked at Camcraft for 15 years as a new product engineer and Prototype department manager.

Gary Griffith

Gary has worked in worked 51 years in a variety of Engineering, Manufacturing and Quality positions. Gary currently is President of his consulting firm “Griffith Training.”  He has conducted many quality seminars and he is the author of numerous books. Gary recently was recognized as a winner of the 2018 Hromi Medal for his work in inspection training over his career. The honor was be presented to him at the ASQ Quality Conference in Seattle in late April. He was also recognized in Quality Magazine as the 2019 Professional of the Year which was presented to him at the annual Quality Show in October. Gary is a graduate of CSU-Long Beach and holds a Bachelor of Science Degree in Industrial Technology. On top of this, Gary holds many certifications, including Certified Quality Engineer and a lifetime credential as a Certified Instructor from the state of California.

Rich Henning

Rich holds a bachelor’s degree in computer science and business management from Kent State University with additional graduate level training from Case Western Reserve University.  Rich is President of Henning Software, a ERP Software Development company located in Hudson Ohio that provides ERP and Accounting software solutions to thousands of manufacturing users throughout the USA and abroad. Henning Software, founded in 1990, is currently celebrating 30 years in business.  Rich spent his formative years developing software and providing long-range information systems planning for Ernst & Whinney and the world-renowned Cleveland Clinic Foundation.

Ron Herrera

Ron Herrera

Ron is a Mechanical Engineering graduate of Worcester Polytechnic Institute and the GE Manufacturing Management Program.  He has spent time with GE, Cummins Engine, Power Drives and has been with Erie Specialty Products, for most of the past 20 years, doing both quality and engineering . He has been married to his wonderful wife Theresa for over 27 years, (who is also an engineer) and his passions are Scouting and Ice hockey.

Dan Ignasiak

Dan Ignasiak is the President/Owner of SEPCO-Erie. Dan’s father, Leo, founded the company in 1965. It was Dan’s desire to have fun at work and his vision of a “world class” company that led to the culture change at SEPCO-Erie.

Greg Knight

Greg Knight has 35 years of experience in the screw machine industry. Greg Knight has been an operator, lead setup person, tool engineer, CAM layout/job design expert, quality engineer, plant manager as well as the Vice President at AMT Machine Systems. Greg also owned his own shop for over 15 years, and ran Brown & Sharpes, Multi Spindles, and CNC lathes and mills. He is currently President at Advanced Machinery Solutions.

Mike Lynch

Mike Lynch is President of CNC Concepts, Inc., a supplier of training materials to academia and industry. Over the past 40 years, he has held positions as tool designer, CNC programmer, NC analyst, and CNC operations manager for firms such as GTE Automatic Electric, Rockwell International, Cincinnati Milacron, and KGK International Corporation. Considered an expert in CNC manufacturing, Mr. Lynch has written extensively about CNC. He has authored five CNC textbooks published by McGraw Hill and the Society of Manufacturing Engineers. His monthly column “CNC Tech Talk” has appeared in Modern Machine Shop Magazine for over thirty years. Mr. Lynch has also spoken extensively about CNC at events hosted by the Society of Manufacturing Engineers, Modern Machine Shop Magazine, the Machine Distributors National Association, The National Center for Tooling, and several manufacturing-technology centers. He has also presented numerous in-plant courses for progressive CNC-using companies. Currently, his company is providing curriculum to FANUC America as part of FANUC Certified CNC Training in the form of online classes, textbooks and workbooks, and computer-based training.

Aneesa Muthana

Aneesa Muthana is a hands-on leader with extensive experience in almost every aspect of a production machining environment. In 1993, Aneesa took the opportunity to run a small, struggling company.  Her passion and experience drove her to implement the changes necessary to substantially grow the business into a successful Swiss CNC operation. Aneesa attributes this success to building a high-performance team that embraces leading-edge technology, software, and equipment.

Andrea Narra

Andrea Narra has a Master Degree in Business Administration in Italy (March 2005) after spending the last year of University in Valencia (Spain). After different experiences in marketing and sales, started working for Eural Gnutti in June 2012 initially as Latin America Sales Manager and in 2013 as Americas Sales Manager. At the end of 2013 moved to Chicago to manage Eural Usa, Eural Gnutti’s American branch  opened to better serve and support metal service centers, machine shops and OEMs inEural Gnutti S.p.A. is the largest European manufacturer of rods and bars both extruded and cold drawn, in Aluminum alloys, series 2000, 6000 and 7000 and became a world leader in the development and production of free-cutting lead free aluminum alloys. Eural has the automotive certification IATF 16949 and the aerospace certification AS 9100.

Dave Seabrook

Dave Seabrook has been at Micron Manufacturing for 24 years and has served many functions from receiving raw material to shipping product to customers. Dave was the Quality Manager for 4 years but for the last 10 years has spent his days as IT Manager and a Continuous Improvement leader. He has overseen Micron’s network including the communication of its production equipment, gaging, and tool cribs. Over the last several years he has worked to secure this equipment and insure backups are in place in the event of an attack or system failure.

Michael Tamasi

Michael Tamasi is President and CEO of AccuRounds, a contract manufacturer dedicated to being the leading value solution for custom mechanical components and sub-assemblies used in numerous industries including medical, aerospace, semi-conductor, robotics and emerging technologies. Michael, a second-generation owner, has been working in the family business for over 35 years. Michael is very active in industry and educational organizations including government appointments to the Massachusetts Advanced Manufacturing Collaborative, currently serving as Co-Chair, and previously sitting on the MA STEM Advisory Council.  In February of 2014, he was named to the New England Advisory Council for the Federal Reserve Bank of Boston and served for five years, Chair in 2018.  Michael has been active in the National Tooling and Machining Association for over thirty years, serving on their Boston Chapter’s board for fifteen years. He is also Chairman of the Board for GBMP, Chairs the Executive Committee for Business Leaders United for Workforce Partnerships, serves as a NIMS Audit Team Leader and is an Ambassador for MassEcon. Michael currently sits on the advisory board for the Mechanical Engineering Department at the University of New Hampshire, where he received a Bachelor of Science degree in mechanical engineering.  He also received a Master’s degree in business administration from Babson College.